Implementation of WMC Support
ZERO Stops line for lack Components
36% REDUCTION WIP Side line LGV
Redefining strategic areas in layout
Reducing congestion of establishment corridors
Reducing throughput time of the plant material
Increase the performance of the lines
Definition of clusters for components for the assembly
Defining and implementing management “lean” for each type of component
Optimization of the process of feeding the line
Project category
Lean Manufacturing
Industry sector
Agricoltura
Automotive
Logistica
Skills involved
Costs Analysis
Design
Simulation
Client
New Holland Agriculture S.p.A., a company controlled by the Group S.p.A. CNH, a world leader in the production of agricultural equipment.
Deliverables
Support the implementation of World Class Manufacturing relatively assembly department, made up of the main assembly lines fed by components that differ in volume, quantity needed in the BOM, the sampling origin and unit cost. The implementation process of the WCM, begins with the identification of the optimal management policy for each type of component, taking to kanban systems, 2bin system or Just-in-Time (kit). Through the use of techniques “lean” (eg. Water strider method, supermarket area, …) recommended by WCM became available online components in the amount, frequency and sequence ottimale.Inoltre have been redefined to layout the strategic areas fie to minimize the congestion in the establishment of corridors and thus reduce the travel time to the destination areas thanks to the analysis of the flows.
